"The Mothership" - 1998 Civic - Maintenance Log

nd4sped

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31623

On another note, I had a brake line rub the wheel exactly as yours was. Except I found out when the brake pressure when to 0. I had to apply the parking brake very gently when I was cruising at 65mph. It was a true ass pucker moment. I luckily slowed down enough safely to drift into a Walmart parking lot.

Inspected the issue and saw the trauma. I was also 180 or so miles from home. I ended up clamping down the hose with vice grips and bled the brakes in the parking lot. Drove the car home carefully with only the left front and rear brakes.
 

ctag

fill it with wires!
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Real life MacGyver right there :headbang:
 


nd4sped

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Ya i called every parts store in BFE Florida were I was stranded. Nobody had a brake line for a Civic from 92-00, mind blown.
 

ctag

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Recently (likely beginning after the valve adjustment job) the engine began to hiccup when coming out of a stop. I'd be just getting into second gear and the engine will die for about a second, and then catch again and keep going. I should have recognized the symptoms, but I didn't and assumed it was time to replace the spark plug wires and distributor cap and rotor instead. The distributor parts have a month long backlog to ship for some reason, so I still haven't done that.

And there was another robotics tournament this weekend, about 4 hours away. Made it there without incident, and then while getting things ready to leave from the event and head home I finally noticed the cause of hiccuping: two of the spark plug wells had oil in them, and one of the wires had been blown unseated.

31628

There wasn't much I could do, but I did find a plastic knife on the ground, and used it to get the oil soaked up and cut a channel in the spark plug wire's rubber seal so it wouldn't pop unseated as easily.

31629

I got home OK and took a closer look at what was going on. This is the second time I've been burned by valve cover seals, but this time they were the higher-quality kind and hadn't fallen away from the cover. So I'm not sure how the boot was blown out of the well, unless it was blowby leaking past... My hypothesis right now is that when I put the valve cover back on after doing the valve adjustment, the seals for the spark plug wells were just sitting on top of the well cylinders and not tightly sealing around the tube, and thus were letting oil leak into the wells.

31630

I really didn't want to have to go back through RTV'ing the rim of the valve cover again, especially since it hasn't started leaking there yet. So I took a thin feeler gauge and used it to gently push the seals down and around the spark plug tubes, and then pushed pieces of paper towel into the cavity between the seal and the tube to soak up the oil that was trapped there. I'll have to check on the engine after driving some more to see if oil is still intruding or not.

31631

31632

Then I used a thin screwdriver and more papertowel to get the oil out of the wells. And just for good measure I pulled the spark plugs and then re-torqued them with a dab of anti-seize.

And since the rubber had swelled with the oil (and I'd cut one with a plastic knife), I swapped the cheapo red spark plug wires for some Denso ones that had finally arrived in the mail.
 


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nd4sped

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Nice root cause analysis!
 

ctag

fill it with wires!
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Over the winter I began to notice the driver side window struggling to lower and raise. With everything else going on, I kept putting off finding the time to go out and lubricate the window tracks. Then, one day I was raising it and the window twisted clockwise toward the front of the car and then pulled out of the track and was stuck! I had to get on the outside of the car and press on the window while pushing the roll-down button to ease it back into the rubber window track.

The two tracks inside the door don't appear to have been damaged, but after that incident the window was "floppy" when partially rolled down, and it would easily twist and get stuck again. I figured some part of the linkage assembly was damaged, and ordered a Dorman replacement.

Luckily the window itself wasn't damaged. I pulled it, cleaned it, and set it aside.

31633

I didn't remember to get the pictures I wanted when swapping the two window units, but the old one wasn't obviously broken. The plastic sliders were maybe a little loose inside the metal tracks, but that was it. I'm wondering now if perhaps the bolts between the window and the track came loose to make the window floppy, or something like that.

While the door was taken apart, I finally got around to fixing a rattle that's been driving me bonkers for several months now. The linkage to the door-lock tab by the interior handle would vibrate at the RPM I typically cruise at. There's some OEM padding to keep that from happening, but it had started to pull apart and wasn't pressing on the linkages anymore, so I drilled two holes and added a ziptie. Rattle problem solved!

31634

The new Dorman linkage assembly didn't come with a helper spring like the one I removed had. And it is noticeably slower to raise the window than the old unit was. Shucks.

For now the interior trim is staying off, while I find time to go through and epoxy the various cracks in the plastic. I'm not sure if I should start planning to laser cut some sort of replacement or just double down on keeping the old stock trim.

31635
 

ctag

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Got a CEL while driving back from lunch yesterday. Blink code 07, and when I found the scanner CEL code P0122 -> Throttle Position Sensor (Low).

I un- and then re- plugged the connector in the engine bay, and then pressed the accelerator pedal with my foot and could see the live value go from 9% to 85% WOT in the scanner tool, so I cleared the code. So far so good.
 

nd4sped

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Gotta love the good ol' reset LOL
 


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